TUBE BENDING

[Frank]

'Folks - I am in a jam over here in UK - can't find any one that has suitable kit to bend a new control stick for a Ranger engined F24 as in drawing 47106 on the CD. I don't fancy the 'Fill it with sand' method.
If anyone knows a person/company that is able to bend a 4130 1 1/8" .049" wall thickness with two 4" centre line radius bends I would get A/C Spruce to ship a tube to them direct and then on to me after bending.
If it could be done in the next few days I have a friend returning to UK who could bring it with them.
Alternatively - does anyone have have a spare that they would sell (top part of stick is parallel to the bottom part, not sloping rearwards when installed)

Many thanks for any info

Frank Cox
UC61K 43-15025 G-BCBL'

[Craig]

'Frank: Can you find some Cerrobend or the like and fill the tube and have it bent? Might be able to find it in the UK as Wood's metal. Same stuff that they use in gas cylinders and in sprinkler systems for melt-out plugs.

Craig C.




[Non-text portions of this message have been removed]'

[bty697859]

'http://www.customcages.co.uk/roll-cages/tube-by-tube

Id have thought these guys would be able to help Frank as most are made of 4130?

Best regards
James

--- In fairchildclub@yahoogroups.com, "Frank" wrote:
>
> Folks - I am in a jam over here in UK - can't find any one that has suitable kit to bend a new control stick for a Ranger engined F24 as in drawing 47106 on the CD. I don't fancy the 'Fill it with sand' method.
> If anyone knows a person/company that is able to bend a 4130 1 1/8" .049" wall thickness with two 4" centre line radius bends I would get A/C Spruce to ship a tube to them direct and then on to me after bending.
> If it could be done in the next few days I have a friend returning to UK who could bring it with them.
> Alternatively - does anyone have have a spare that they would sell (top part of stick is parallel to the bottom part, not sloping rearwards when installed)
>
> Many thanks for any info
>
> Frank Cox
> UC61K 43-15025 G-BCBL
>

'

[David Stroud]

'For what it's worth, the " fill it with sand " technique is dead simple to do and if you want to
employ a " plumber's hickey" it makes it even easier and more accurate. Weld a cap on one
end, fill with fine sand, plug the other end, bend where needed and cut off the end pieces to the
dimension you need. If you can't find a hickey of sufficient width for the short radius you may need,
any custom fab shop doing race car tube bending will make short work of this simple task.

David Stroud Ottawa, Canada
Christavia C-FDWS
Fairchild 51 replica
under construction C-FYXV

----- Original Message -----
From: Frank
To: fairchildclub@yahoogroups.com
Sent: Tuesday, November 23, 2010 11:40 AM
Subject: [fairchildclub] TUBE BENDING



Folks - I am in a jam over here in UK - can't find any one that has suitable kit to bend a new control stick for a Ranger engined F24 as in drawing 47106 on the CD. I don't fancy the 'Fill it with sand' method.
If anyone knows a person/company that is able to bend a 4130 1 1/8" .049" wall thickness with two 4" centre line radius bends I would get A/C Spruce to ship a tube to them direct and then on to me after bending.
If it could be done in the next few days I have a friend returning to UK who could bring it with them.
Alternatively - does anyone have have a spare that they would sell (top part of stick is parallel to the bottom part, not sloping rearwards when installed)

Many thanks for any info

Frank Cox
UC61K 43-15025 G-BCBL






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Checked by AVG - www.avg.com
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'

[Airy Millet]

'to make sand bending, I did use the sand usually used for birdcage! very fine, very compact!




To: fairchildclub@yahoogroups.com
From: dstroud@xplornet.com
Date: Tue, 23 Nov 2010 15:50:52 -0500
Subject: Re: [fairchildclub] TUBE BENDING






For what it's worth, the " fill it with sand " technique is dead simple to do and if you want to
employ a " plumber's hickey" it makes it even easier and more accurate. Weld a cap on one
end, fill with fine sand, plug the other end, bend where needed and cut off the end pieces to the
dimension you need. If you can't find a hickey of sufficient width for the short radius you may need,
any custom fab shop doing race car tube bending will make short work of this simple task.

David Stroud Ottawa, Canada
Christavia C-FDWS
Fairchild 51 replica
under construction C-FYXV

----- Original Message -----
From: Frank
To: fairchildclub@yahoogroups.com
Sent: Tuesday, November 23, 2010 11:40 AM
Subject: [fairchildclub] TUBE BENDING

Folks - I am in a jam over here in UK - can't find any one that has suitable kit to bend a new control stick for a Ranger engined F24 as in drawing 47106 on the CD. I don't fancy the 'Fill it with sand' method.
If anyone knows a person/company that is able to bend a 4130 1 1/8" .049" wall thickness with two 4" centre line radius bends I would get A/C Spruce to ship a tube to them direct and then on to me after bending.
If it could be done in the next few days I have a friend returning to UK who could bring it with them.
Alternatively - does anyone have have a spare that they would sell (top part of stick is parallel to the bottom part, not sloping rearwards when installed)

Many thanks for any info

Frank Cox
UC61K 43-15025 G-BCBL

----------------------------------------------------------

No virus found in this incoming message.
Checked by AVG - www.avg.com
Version: 8.5.449 / Virus Database: 271.1.1/3274 - Release Date: 11/23/10 07:34:00

[Non-text portions of this message have been removed]





[Non-text portions of this message have been removed]

'

[burnmcc@aol.com]

'And packing it tightly.

Bill McClure






-----Original Message-----
From: Airy Millet
To: fairchildlist
Sent: Tue, Nov 23, 2010 4:05 pm
Subject: RE: [fairchildclub] TUBE BENDING



o make sand bending, I did use the sand usually used for birdcage! very fine,
ery compact!


o: fairchildclub@yahoogroups.com
rom: dstroud@xplornet.com
ate: Tue, 23 Nov 2010 15:50:52 -0500
ubject: Re: [fairchildclub] TUBE BENDING



For what it's worth, the " fill it with sand " technique is dead simple to do
nd if you want to
mploy a " plumber's hickey" it makes it even easier and more accurate. Weld a
ap on one
nd, fill with fine sand, plug the other end, bend where needed and cut off the
nd pieces to the
imension you need. If you can't find a hickey of sufficient width for the short
adius you may need,
ny custom fab shop doing race car tube bending will make short work of this
imple task.
David Stroud Ottawa, Canada
hristavia C-FDWS
airchild 51 replica
nder construction C-FYXV
---- Original Message -----
rom: Frank
o: fairchildclub@yahoogroups.com
ent: Tuesday, November 23, 2010 11:40 AM
ubject: [fairchildclub] TUBE BENDING
Folks - I am in a jam over here in UK - can't find any one that has suitable kit
o bend a new control stick for a Ranger engined F24 as in drawing 47106 on the
D. I don't fancy the 'Fill it with sand' method.
f anyone knows a person/company that is able to bend a 4130 1 1/8" .049" wall
hickness with two 4" centre line radius bends I would get A/C Spruce to ship a
ube to them direct and then on to me after bending.
f it could be done in the next few days I have a friend returning to UK who
ould bring it with them.
lternatively - does anyone have have a spare that they would sell (top part of
tick is parallel to the bottom part, not sloping rearwards when installed)
Many thanks for any info
Frank Cox
C61K 43-15025 G-BCBL
----------------------------------------------------------
No virus found in this incoming message.
hecked by AVG - www.avg.com
ersion: 8.5.449 / Virus Database: 271.1.1/3274 - Release Date: 11/23/10
7:34:00
[Non-text portions of this message have been removed]


[Non-text portions of this message have been removed]

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[Frank]

'Many thanks to all

The search is over - A ready made one has turned up in Europe.

I have certainly learned a lot about the 'Fill it with Sand' method - I must give it a go next time I need to bend a pipe.

What would we do without this site?

Frank'